S1000 Pro Type Centering Web Guide System with Width Measurement

  • Reduce material waste and downtime.
  • The web guide system can accurately correct deviations and measure the width of various materials.
  • Integrate web guiding and width measurement to reduce system complexity and cost.
  • Automatic adjustment to accelerate production speed.

Models: S1000 Pro

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Why Choose S1000 Pro Type Centering Web Guide System

S1000 Pro is a high-performance web guide system for centering guidance with width measurement functions. It is specially designed to improve production line efficiency and product quality. S1000 Pro type web guiding machine is suitable for printing, packaging, textile, steel, and other industries and can effectively reduce materials waste and improve production efficiency

Working Videos of S1000 Pro Type Centering Web Guide System

centering web guide system with width measurement
centering web guide positioner with width measurement

How Does S1000 Pro Type Centering Web Guide System with Width Measurement Work

Core Components and Functions

ComponentFunction
Edge SensorsDetect the position of the web’s edges using optical or ultrasonic technology. Provides continuous feedback on lateral position.
Motorized ActuatorsAdjust the guide rollers based on sensor input to center the web. Correct any lateral deviations in real time.
ControllerProcesses sensor data, calculates deviations, and sends commands to actuators to adjust the web’s position. Provides system integration.
Dual-Edge Width SensorsMeasure the distance between the left and right edges of the web to monitor and calculate web width in real time.
Display/InterfaceProvides real-time monitoring of the web’s position and width, and allows for calibration, configuration, and adjustments by the operator.

Working Process

Web Positioning and Centering

  1. The web passes through the guide system.
  2. Sensors detect any lateral deviations from the centerline.
  3. The web guide controller calculates the deviation and adjusts the guide rollers via actuators to re-center the web.
  4. This process occurs continuously, ensuring precise alignment throughout the operation.

Width Monitoring

  1. The edge sensors detect the left and right edges of the web.
  2. The distance between these edges is calculated to determine the web width.
  3. The width data is displayed or transmitted for quality control and integration into process automation systems.

Technical Parameters of S1000 Pro Type Centering Web Guide System

CPU32-bit dual-core (FPGA + ARM)
Operating Frequency210MHz
MotorClosed-loop servo motor
Response Time0.02ms
Encoder1000-line imported encoder
Accuracy0.004mm
Motor Speed ControlAdjustable motor speed(automatic speed change)
Sensor InterfaceUltrasonic sensor, CCD line-tracking sensor
Interference ResistanceMetal shell, strong interference resistance
CommutationElectronic commutation
ReliabilityHigh
Maintenance CostMaintenance-free
Anti-static30,000V
SafetySparkless commutation
Specifications of S1000 Pro Type Centering Web Guide System

Specifications and Installation Dimensions of S1000 Pro Type Centering Web Guide System

Item

Specifications

Power supply

Operating power input

DC24V,with a current of at least 4A(150W recommended)

 

Operating power output

DC12V for sensors,with a maximum output current of 1A

 

Motor output

Control output PWA pulse for servo motor control


Exterior and Installation Dimensions

Basic Wiring Instructions of S1000 Pro Type Centering Web Guide System
Wiring Instructions of S1000 Pro Type

Professional Certificated in the S1000 Pro Type Centering Web Guide System